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Process Control Instrumentation, Field Devices and Industrial Automation
         
PRODUCTS & SERVICES

ControlSystemsUSA.com is a provider of process control and field instruments for Oil & Gas, Industrial Machinery, Pipelines, Custody Transfer, Tank Gauging, Waste Processing, Water Treatment Plants, Burner Management Systems and Incinerators, Conveyor Control, Food & Beverage, Motor, Pump & Compressor Control, Wireless Telemetry, Data Logging, Real-Time Process Data to Web.

Our Broad spectrum of products, 20+ years of experience with industrial automation, process control and hands-on approach ensure the success of Your project

At ControlSystemsUSA, you deal with the people who have actual and extensive experience in the use of process control instrumentation.

We are authorized resellers of instruments such as

  • Radio Modems
  • Flow Transmitters, Indicators, Sensors and Switches.
  • Pressure Switches, Indicators and Transmitters.
  • Level Switches, Indicators and Transmitters.
  • Temperature Elements, Switches and Transmitters.
  • Electric Power Measurement Devices.
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CONTROL SYSTEMS USA  PLC CONTROL-ALLEN-BRADLEY

SYSTEMS INTEGRATION / INDUSTRIAL AUTOMATION
ALLEN-BRADLEY PLC PROGRAMMING & SCADA


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CONTROL SYSTEMS USA PLC CONTROL-ALLEN-BRADLEY
  • Overview
  • Benefits
  • Specs
  • Related
  • Documents

Control Systems Engineering services, Allen-Bradley PLC-SCADA specialists, automation Engineering, PLC programming and documentation for Micrologix, SLC-500, PLC-5, CompactLogix, ControlLogix PLCs and industrial control networks. SCADA (Supervisory Control and Data Acquisiton) and HMI (Human-Machine Interface) with RSView32 and Factory Talk/RSViewME development software, also Visual Basic (VB.NET) applications. Maximize highest quality production using our experienced, world-class PLC automation specialists.

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Allen-Bradley         Rockwell Automation

Staff of degreed Control Systems Engineers with 30+ years combined experience. We employ World class industry standard PLCs such as Allen-Bradley's SLC, PLC-5, Micrologix, CompactLogix and ControlLogix.

Most of our projects include operator panels, mainly PanelView, PanelView Plus, DTAM, VersaView and industrial PCs from Rockwell.

We develop PC-based HMI (Human-Machine Interface) / SCADA (Supervisory Control and Data Acquisition) applications with the industry standard HMI software RSView and FactoryTalk from Rockwell Automation. We deploy complete factory and plant floor automation projects, including industrial control networks (Ethernet/IP, Data Highway, DeviceNet, ControlNet, AS-i, Profibus DP, Modbus TCP and RTU), LAN, Internet, Web, wireless (900/2400 MHz ISM band), Satellite and Cellular links

ControlSystemsUSA provides wireless networking solutions with applications in SCADA, telemetry, telecommunications and online transaction markets.

We will maximize your technology investment.

  • PLC applications programming for Allen-Bradley and Siemens PLCs
  • SCADA Graphics and Database development and implementation with RSView and FactoryTalk HMI software
  • AutoCAD Electronic Documentation (P&ID and Loop Drawings)
  • Integration with Visual Basic .NET, Excel, Access, SQL Server and ODBC databases
  • Electrical and Instrument Installation
  • Process Data Collection Systems and Industrial I.T.
  • Control Loop Check
  • Commissioning and Startup Services
  • System Training
Honeywell Emerson Endress+Hauser
Process Instrumentation


PanelView Plus Operator Panel

SCADA in Oil Refinery
SCADA in Oil Refinery

Custom PLC-based SCADA systems for:

  • Factory and Machine Automation
  • Mobile SCADA and Process Control
  • Oil & Gas and Pipelines
  • Custody Transfer skids
  • Tank Gauging
  • Waste Processing
  • Water Treatment
  • Burners and Incinerators
  • Food & Beverage
  • Plastics Industry
  • Conveyor Control
  • Motor, Pump and Compressor Control
  • Wireless Telemetry
  • Data Logging
  • Real-Time Process Data to Web
  • Multi-Vendor Integration

PLC Program Modules

HMI Structure

PLC Control System Project
Engineering Review Meet with the customer to review the specifications and all relevant technical and end user information
Detail Engineering Meet with vendors and review equipment information to conceptualize and generate the technical details for the project
Electronic Documentation Spec sheets, P&ID (Piping & Instrumentation Diagrams)
Loop drawings
Electrical drawings
PLC control panel drawings
Layouts
PLC Control Panels Design, fabrication and testing of PLC control panels, Motor Control Centers (MCC) and Remote I/O cabinets.
Electrical Installation On-Site conduit, wiring, marshalling, connections and field device installation.
Inspection Loop and Field Device Checks
Control Engineering PLC Programming and Documentation
PC/Workstation Setup
Custom PC Software Development
SCADA/HMI Development (Graphic Displays)
Operator Panel Configuration
Startup Commissioning & Starup
Software debugging
Commissioning of enterprise and database applications, operation, production and compliance reports
Training
PLC/SCADA Application Components
Tag & Symbol Database Global relationship between field devices and PLC/SCADA resources
Network and Communications Configuration of PLC communication channels and control networks, typically remote I/O.
I/O and Data Acquisition Module I/O Points, signal conditioning, analog scaling and diagnostics
Options Module Configures the PLC program for a particular machine or equipment model. Used for OEM applications
Diagnostics Module Ensures functionality and integrity of all or the most important components and field devices; fail-safe wiring and built-in device diagnostics are used, along with system-specific condition checks
Alarm Module Warns staff if safe and normal operating conditions are not present at any moment.
Notification Module Warns staff via remote notification services of any abnormal condition in the system, typically SMS (Text messaging), email, web & TeleService
Subsystem Executive Modules PLC executive logic and function blocks that control each subsystem as required by equipment manufacturers and end users
Main Executive Main PLC routine that calls all others in an orderly and managed fashion.
History Module A Datalogger that maintains historic system information and status in a database
Report Module Information from the History Module is used to produce graphic trends, plots, operation, production, quality and compliance reports


  • INDUSTRIAL AUTOMATION > TECHNICAL SERVICES
    PLC CONTROL PANELS ControlSystemsUSA engineers and builds PLC-based control panels and Smart Motor Control Centers (MCC) for state-of-the-art industrial systems and factory automation. Panel/PLC system integration with Allen-Bradley and Siemens control devices in NEMA-12 o..


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